This is the lamp turned on.
This is the blog for the Philadelphia University Industrial Design Fabrication class. The class focuses on mock-up and prototyping techniques used in Industrial design. Comments are welcome, we would love to hear what you think.
Wednesday, April 29, 2009
Finished Final Project: Wood Veneer Lamp
This is the lamp turned on.
final top
Final Bowl
My final bowl is complete and I am really happy with the way it turned out. This was the first time using the lathe and even though there were some things that I wish I did differently overall I am happy. First I started by stacking four pieces of plywood together in a square glued down with elmers wood glue I let that cure overnight. The next day I traced a circle ontop of the squares and cut out the circle on the band saw. From there I placed the circle on the lathe and made it into a perfect cirle. Once I knew the circle was perfect I started to take out the center. This was one of the hardest parts of the project because I kept getting a kickback from the machine so it was tough taking out the whole inside. Once that was complete I took three different sand paper grits to it till it was really smooth. From there I put a pre-conditioner on the whole bowl so the stain finish would be evenly applied. Once that dried I applied the stain finish. After the stain was dry I sprayed the whole bowl in a waterproof sealer. The last thing I did was when the waterproof sealer was done I lightly sanded the bowl again with 1000 grit sandpaper to make it smooth again.
Jordan_Cork_Final
Jordan_Cork_Process
After aligning the strips I attached them to the metal seat using hot glue. From there I added a third layer of cork to for additional comfort. I left a 15mm gap in the middle of the top layer to accommodate the seat-bone dimension. Next, I applied more hot glue and supper 77 I added plastic shrink wrap to resist abrasion. The shrink wrap looked hideous so I removed it.
Carolyn's Completed Project
Above are the pictures of my final stained glass candle holder. To make this I first drafted out the plans for the candle holder, drawing each individual piece. This allowed me to then place the glass directly onto the drawings and cut then out knowing they will all match up. Once the first piece of one of the sides was cut I would place it on the plans and put the next piece up against it and draw and cut the piece from there to know they lined up right. After all the pieces were cut I used copper foil tape and rapped all the edges. I then used a ruler and ran it along the tape on each side to make sure the tape stuck down completely. I cut the pieces so the corners joined at 90 degree angles. I then soldered all the glass together with 60,40 lead solder and a 120 watt soldering iron which is key. I then let it cool, and cleaned off all grime from soldering off so I would see the ruff areas and then went back to touch it up. In the end I went back and covered the tops of the candle holder with solder so that it is less sharp and better to handle. Overall I’m very pleased with the outcome.
Mike Hummel's final post
I am very pleased with the final results in my synth rack. It works well, supports my synth and interface and keeps my synth leveled. My experiments of bending, welding and grinding proved to be very useful in constructing my rack. Some before and after pictures of my keyboard and synth set up are below. The only thing missing from these pictures are the red end caps.
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