This is the blog for the Philadelphia University Industrial Design Fabrication class. The class focuses on mock-up and prototyping techniques used in Industrial design. Comments are welcome, we would love to hear what you think.
Tuesday, April 21, 2009
Final Acrylic
For my final acrylic project I'm going to make a vase. I'm going to use the heat from the vacuum form in order to melt the acrylic so that I can bend it into the shape that I want. I'm either going to use a yellow foam or wooden structure to form the acrylic around. Depending on how the clear acrylic looks I'll decide whether or not to put a painted finish on it.
Fiberglass Final
Since my last post i have changed my process a little. I made that blue foam model to get the shape and form of my final. I have taken the measurements from that and have created another model. This model is framed out of mdf and covered with fleece to get an even uniform slope. I had seen this technique used many times in videos i have watched about fiberglass and now i understand why people do it. The fleece has stretching qualities that are ideal for this. This allows you to pull it over any shape/form staple it into place and stretch it to get any wrinkles out. So now that i have this form made i can move on to the next step, which is fiberglassing. I plan on putting a layer of epoxy down and letting that harden so i have a hard surface to glass over. Once the epoxy is hard i will start to lay the glass. I plan on doing 12 layers because this has to be strong and resist the vibrations of the speakers. Once the 12 layers are dry i will continue to the finishing process of sanding priming and painting. I am planning on a gloss finish. I dont know the exact color yet.
MONster Progress
Today was a big progress day for my final project. I began my morning by crafting the stakes that are oriented in the back of the tent. I measured and drilled holes so that they can be secured the tent poles as well as each other. Below are a few pictures of the pole and stake in action. I tested the stake's durability outside Hayward in both grass and sand landscapes. Following that, I sanded them down with varying grits to get a smooth surface which I them primed. I then wet sanded, sprayed them with two coats of aluminum Rustolium and left them to dry. In addition, I began to measure out the tent poles. I took inspiration form the form of the human hand to model the structure of my tent shelter. A visual below shows how I took string and places it along the bones in my hand to take measurements of where my joints. By scaling the measurements up to fit the size of my tent, I now have an accurate read on where, and at what angle, I need to heat bend the PVC poles. Next class I plan to lay down the template for the fabric cute out and begin more construction on the tent poles.
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